Automatic Depaneling System – DIVISIO 5100
- Category: Uncategorized
- Manufacturer:
The Next Generation of High-Speed PCB Depaneling Systems
The intelligent system interprets its condition itself and controls maintenance and optimization processes as required and with foresight. This allows you to produce up to 150,000 more parts per year. In addition, you increase production time by 4 hours to 20.5 shifts per week.
- Produce 150,000 more parts a year
- Increased production time by 4 hours per week
- Autonomous process optimization through intelligent sensor technology
About the Automatic Depaneling System – DIVISIO 5100
The machine works autonomously and under constant self-monitoring. This increases the production time by four hours per week and it can be produced in 20.5 shifts. Thus, up to 150,000 more pieces can be produced annually. All operating resources are checked for correctness before production starts in order to increase process reliability. Thanks to an automatic product change, the autonomous time of the depaneling unit is increased. This is another milestone on the way to a smart factory. Open interfaces enable connections to other plants and (control) systems, e.g. via OPC UA. User configurable dashboards display all important parameters on the SIMPLEX HMI.
Cycle times of less than two seconds per individual switching effortlessly meet any benchmark. The handling system made of carbon fiber with linear motor drive sets standards in positioning accuracy and dynamics. Thanks to the soft-stop function, the workpiece is positioned stress-free and gently in the machining area. All discharge variants such as shuttle systems, carriers circulation, full-surface belts, etc. can be integrated modularly and operate the subsequent process. Thanks to the modular design and BUS technology, further options can also be retrofitted very easily at a later date. The decentralized integrated switch cabinet ensures a small footprint and best accessibility.
FEATURES
- 500 Watt spindle
- Linear motors for highest dynamics and accuracy
- El. width adjustment of the 3 segments conveyor belt
- Camera system incl. fiducial recognition
- Automatic router-bit change with ejection function
- Vacuum monitoring of the suction flow
- Operating resources management
- Consumables management
- Autonomous time calculator
HIGH PROCESS RELIABILITY
- Parameters are continuously collected and evaluated. This enables the machine to receive real-time information and optimize processes autonomously.
- Always the perfect edge: The system measures the entire cut 100% and adjusts the cutting position depending on the measurement result.
- The force-regulated gripper enables stress-reduced handling. Damage to individual circuits is effectively avoided.
HIGHLY PRODUCTIVE MANUFACTURING
- The depanelizer support predictive maintenance and thus achieve maximum availability.
- Based on regular queries and experience, it is determined whether the planned maintenance is actually necessary or can be skipped. The cyclic plan is omitted and the production time is increased.
MORE OPERATING COMFORT
- With the offline workstation, you can program the machine during operation. This significantly reduces downtimes.
- Via smart interfaces, the machine automatically recognizes the correct tool and initiates the product change. This enables faster changeover and reduces operator errors.